Hi,

I just tried a fine new alternative. The forthcoming Gdal version 1.7.0 will include tile map server (TMS) driver which makes it possible to use OSM tile server as input, and output can be whichever raster format supported by Gdal http://gdal.org/formats_list.html
In addition Gdal can reproject the image but with rendered maps that is not necessarily very good idea. However, quite a straight route to OziExplorer will be:

  • Download and convert OSM tiles to GeoTIFF format with gdal_translate
  • Create .map file with OziExplorer (and perhaps convert the image to ozf3 format at the same).

Gdal needs to be taken from SVN at the moment because version 1.7.0-dev is needed. I managed to use OSM tiles as input with Windows XP by downloading binaries from
http://vbkto.dyndns.org:1280/sdk/release-1310-gdal-mapserver.zip
I had also to copy Gdal data directory from FWTools installation and to download OSM server settings from
http://gdal.org/frmt_wms.html (OSM example). After that making a GeoTIFF from OSM tile server was as easy as giving

D:\gdal_dev\bin\gdal\apps>gdal_translate -of GTiff -outsize 512 512 frmt_wms_openstreetmap_tms.xml openstreetmap.tif

See http://gdal.org/gdal_translate.html to see what possibilities Gdal offers for managing input and output.

-Jukka Rahkonen-